Aquaponic project in Haygrove tunnels January 2014

Cobus Pienaar with the Haygrove tunnels in which he is busy setting up an aquaponics system
Cobus Pienaar with the Haygrove tunnels in which he is setting up an aquaponic growing system

After much research and planning, one of Haygrove’s valued customers have decided, in conjunction with Haygrove South Africa, to set up an aquaponics growing system using Haygrove tunnels. He will be one of the first farmers in South Africa to have a commercial aquaponic growing system. This system is uniquely different to other systems in that it is designed as a self-sustainable system with little to no waste products being released into the environment.

It is my intention to document this process so other potential farmers or hobbyist can learn from this experience. Haygrove want to create a system that they want to offer to commercial farmers that is interested in Aquaponics.

Aquaponics is  totally organic, the process of Aquaponics is a natural interaction between fish and the plants.  Both the plants and the fish contribute to the cycle – the fish provide the nutrients for the plants and the plants filter the water so that there is no buildup of toxins. Natural chemicals and the fish food are the only additives to the Aquaponics system.

Cobus has already assembled 3 Haygrove Solo Series production units to start the set up. The sizes of the tunnels is 8.5m wide and 30m long

He is planning to farm tilapia and create a growing system in which lettuces will grow. He will use the nutrient enriched water flowing from the fish tanks to fertilise the lettuces, the lettuces will in return filter the water before it is pumped back into the fish tanks. The system is completely organic as it feeds on it self.

His 4 week old tilapia fish have just arrived and he is growing them in smaller tank units until they have reached the desired size for the bigger tanks. He has created a smaller homemade system mimicking what he is hoping to achieve in the bigger system.

Smaller tank system

In the smaller system he has 2 tanks being fed with water from a small river that flows through his property. This is a closed system so the water does not get pumped back into the river. The river water gets pumped into the fish tanks as the water levels in the tanks drop due to condensation, or other water loss in the system. The water enriched with biological wastage from the fish excrement, gets pumped to a tank where all the solids get filtered out. The waste product that is removed from the solid waste filter will get fed to a composting earthworm farm, which he will use to breed earth worms to use as supplement feed to the fish.

The nitrite enriched water without solid waste is then pumped to another tank where it runs through a bio-filter which converts the nitrites in the water to nitrates. The nitrate enriched water is pumped to the deep-water culture beds where it provides nutrients to the lettuce plants which are grown in net pots in floating rafts.

The now purified water is returned to the fish tanks and the cycle begins all over again…

 

The Larger fish tanks in which the tilapia will be transferred when they reached the desired stage
The Larger fish tanks in which the tilapia will be transferred when they reached the desired stage
Preparing the substrate to act as bio filter
Preparing the substrate to act as bio filter
Algae growing in the substrate component creates the bio filter to change the water chemistry.
Algae growing in the substrate component creates the bio filter to change the water chemistry.
4 week old tilapia fish
4 week old tilapia fish
Tilapia fish in smaller system before transferring them to the bigger system
Tilapia fish in smaller system before transferring them to the bigger system
Lettuces to be grown in these once growing system is up and running
Lettuces to be grown in these container floating in a little net pot once the growing system is up and running
Bio filter change the nitrites into nitrates before pumping it back into the fish tanks
Bio filter change the nitrites into nitrates before pumping it back into the fish tanks

 

 
 

 

 

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